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Motors & Equipment⏱ 10 min read

4.1 Motor Conductor & Breaker Sizing

Calculate conductor ampacity from NEC tables (125% FLC) and determine maximum inverse-time circuit breaker ratings under Table 430.52.

Key Blueprint Takeaways

  • Motor branch-circuit conductors must be sized at 125% of NEC Table Full-Load Current (FLC).
  • Inverse-time circuit breakers default to 250% of motor FLC for standard polyphase squirrel-cage motors.
  • Motor overload devices protect against sustained mechanical overloads, whereas circuit breakers protect against short circuits and ground faults.

Motors draw significant starting inrush currents (up to 6 times full-load current). Because of this inrush, motor circuits separate short-circuit protection from running overload protection.

Branch conductors must be sized at 125% of Table FLC under 430.22, while the branch circuit overcurrent device is sized substantially larger under Table 430.52 to prevent nuisance tripping during motor acceleration.

Knowledge Checkpoint • Section 4.1

When sizing branch-circuit conductors supplying a single continuous-duty motor, what percentage of the motor full-load current (FLC) from NEC Tables 430.247–430.250 must be used under NEC 430.22?